Projects

OIL & GAS

  • PPL Adhi LPG Plant
  • MOL/Descon’s Gurguri Gas Field,
  • OGDCL Sulfur Recovery Plant at Dakhani
  • OGDCL Kunnar Gas Field
  • OMV Sawan Plant
  • Parco Mid Country Refinery
  • Attock Refinery
  • OGDCL Kunnar Gas Field

 

POWER GENERATION

  • Nishat Power Plant (IPP)
  • Atlas Power Plant (IPP)
  • HUBCO Power Plant (IPP)
  • Over 80 captive power plants
  • Fuji Electric’s Chashma Hydel Power
  • Toshiba Corporation’s assembly of 8 x 425MW gensets at Ghazi Barotha

 

CHEMICAL & PLOYMER INDUSTRY

  • ICI Pakistan – Polyester Plant
  • ICI Pakistan – Soda Ash Plant
  • ICI Pakistan – Paints Business
  • Ibrahim Fibers Polyester Plant
  • Tri-Pack Films
  • Clariant Specialty Chemicals

 

CEMENT INDUSTRY

  • D.G. Khan Cement
  • Gharibwal Cement
  • Dandot Cement
PAPER & BOARD INDUSTRY

  • Packages Limited’s Paper & Board
  • Bulleh Shah Paper Mills at Kasur
  • Peshawar Particle Board
  • Century Papers

 

FOOD & BEVERAGE

  • Walls Ice Cream Plant
  • Nestle Milk Plant
  • Pepsi International’s Concentrates,
  • Caramel and Lays Plants
  • Millac Food’s Evaporated Milk Factory
  • Edible Oil Extraction Plant
  • Rafhan Maize Plant
  • Fauji Cereals
  • Cargill Citrus

 

TOBACCO INDUSTRY

  • Pakistan Tobacco Company – Jehlum
  • Pakistan Tobacco Company – Akora Khattak

 

AUTOMOBILE INDUSTRY

  • John Deere Agro Tractors
  • Millat Tractors & Millat Equipments

 

EXPLOSIVES INDUSTRY

  • Wah Nobel Detonators
  • Biafo Explosives

 

SHUTDOWN & TURNAROUNDS

  • ICI Polyester Annual Turnaround
  • SABA Power Annual Turnaround
  • UCH Gas Field Annual Turnaround
  • PPL Adhi Gas Field Annual Turnaround
  • Qadirpur Gas Field Annual Turnaround

Client

Description

Year

MW Coal Fired Boiler Rafhan Maize / Jaranwala Jaranwala

Installation, Testing & commissioning of 12MW Coal fired Boiler

 

Installation testing & commissioning of following Electrical items:
1- Power Transformers, MCC/LV Panels
2- Laying and termination of Power & Control Cables.
3- Lighting fixtures, DBs & JBs.
4- Cable trays & conduits.
5- Grounding Systems.


Installation testing & commissioning of following Instrument items:
1- Calibration & installation of field instruments such as Transmitters, Gauges, Switces, Control valves etc.
2- PLC, Marshalling Cabinets & JBs.
3- Laying and termination of Control Cables.
4- Cable trays & conduit.

2016 - On-Going
Sachet Project at Port Qasim, Karachi Procter & Gamble/Port Qasim Port Qasim, Karachi

Supply, Installation, Testing & Assistance in commissioning of Electrical & control system.

 

Supply:
LT Panel, Variable Frequency Drive (VFD)
Motor Protection Circuit Breaker, Power Supply & Auxiliary contact, Cable
Tray & Covers
Networking Material, Cables + Copper Conductors
LV (Switchgear) DB-MCC-6 EXT
Level Transmitter + Proximity Sensor
Occupancy Sensor (Leviton High Bay Fixture mounted)
Grounding & Bonding

 

Installation, Testing & Assistance in Commissioning:
Electrical equipment Transformers,
MV/LV Panles, MCCs, DBs,
Earthing and grounding system
Internal & External Lighting
Cable Trays, Conduits & accessories
Laying and termination of MV / LV & Control Cables
Testing and Commissioning of electrical equipment

2016 - Ongoing
International Packaging – New Films Plant

Design & Detailed Engineering of Electrical system along with Installation & assistance in testing & commissioning:

A. Designing & Detailed Engineering: 
1 – Preparation of SLD for MV/LV Systems
2 – Internal & External Lighting systems
3 – Electrical equipment layouts.
4 – Cable ladder, cable trays, cable trunking system etc
5 – cable size calculations
6 – BOQ preparations.

B. Installation, Testing & commissioning of followings items: 
1 – Electrical Equipment such as transformers transformers, MV/LV Panels, DBs etc.
2- Cable Ladders, Cable Trays, conduits etc.
3- Laying and termination of power & control cables etc.
4- Earthing & grounding systems

2016 - On-Going
Engro Fertilizers Ltd

Control Valve Overhauling & Calibration at ATA 2016

 

Valve Size : 12” ~ 24”

 

Qty :  50 Nos.

 

Valve Vendor : Masonelin Dresser

2016
SABIC, UNITED – Saudi Arabia

2 Nos 20 inch Solenoid Valves. “Class 1 Div 2”

 

Design, selection, sizing or Air Operated ON/OFF Valve and accessories, manufacture, assembly, inspection, testing, labelling, packing and transportation to SABIC, UNITED.

 

To be installed on Fluid Pipelines of Rich Cycle Water by the end-user.

 

BRAND SUPPLIED: BRAY INTERNATIONAL INC.

2016
SABIC – Riyadh HO – Saudi Arabia

Preventive Maintenance (PM) of 15 Nos ATS Panels and Calibration

(Testing,Inspection, Supply of defected panel components, Trouble shooting, Commissioning)

2015
E2E Business Enterprise

400 TPD Solvent Extraction Plant  (Basanti Project)

 

Supply & Installation of Main LV Panels, MCCB Panels (Breaker 16A ~ 800A),  Cable Trays, Earthing System, Power / Instrument cable, Genset, Lights

2015
Axens CAMELLIA External Catalyst Plant, DIC 2, Saudi Arabia

Package 1 :

Installation work for 3rd party machinery including heating & cooling skid, gas burner & salt dossing dust collector.

 

Package 2 :

Modification in Siemens DCS interlocks & respective graphics. Extend support in pre-commissioning and commissioning services.

2015
United Energy Pakistan Ltd. (O&G)

Installation & Assistance in Commissioning

Electrical equipment Transformers, MV/LV Panles, MCCs, DBs,

Earthing and grounding system

Internal & External Lighting

Cable Trays, Conduits & accessories

Laying and termination of MV / LV & Control Cables

Testing and Commissioning of electrical equipment

 

Instrumentation  Works

Calibrations & installation of all field instruments such as Transmitter, Gauges, Analyzers & Switches.

Installation of field junction boxes, PLC Panels & Marshalling cabinets etc.

Laying and splicing of fibre optic cables

Hart & Cold loop testing

SPCC (Southern Province Cement Company) – Saudi Arabia

Design assistance & supply of Woodward motor protection relays.

Fanox was offered as an alternate solution.

2015
Chemanol, KSA : Molten Naphthalene Storage

For Molten Naphthalene storage facilities

(1500 M3 02 nos tanks) :

Electrical & Instrumentation including power / instrumentation cable, MCC, upgradation, lighting, cable tray work, grounding, JB wiring, field instrument calibration, testing and commissioning services.

2015
Procter & Gamble

Supply and Installation Works

 

Supply

LT Panel, Variable Frequency Drive (VFD)

Motor Protection Circuit Breaker, Power Supply & Auxiliary contact, Cable Tray & Covers

Networking Material, Cables + Copper Conductors

LV  (Switchgear) DB-MCC-6 EXT

Level Transmitter + Proximity Sensor

Occupancy Sensor (Leviton High Bay Fixture mounted)

Grounding & Bonding

 

Installation & Assistance in Commissioning

Electrical equipment Transformers,

MV/LV Panles, MCCs, DBs,

Earthing and grounding system

Internal & External Lighting

Cable Trays, Conduits & accessories

Laying and termination of MV / LV & Control Cables

Testing and Commissioning of electrical equipment

SABIC, HADEED – Saudi Arabia

Supply of Headset Sensear Muffs for classified area plant usage

2014
AXENS CAMELLIA External Catalyst Plant, DIC 2, Saudi Arabia

Package 1 : Field Instrumentation

It includes the complete supply & installation of 167 field instruments / transmitters, control valves, multi core & single core control cables, cable raceways, pneumatic impulse tubing, local boards for field instruments, instrument mounting supports and the installation of all the field instruments.

 

Package 2 : Motor Control Center and VSD

It includes the supply and installation of 04 nos MCCs (Motor Control Center) and respective Siemens VSDs along with the enclosure. These are draw-out type MCC. MCC will have profibus communication link with DCS. Separate panels for VSDs but part of same cubical. The supply of all material required for panels installation such as steel structure and channel.

 

Package 3 : Automation & DCS

It includes the complete design & engineering, supply and installation of Siemens S7-400 system, consoles, panels and associated network racks, operator station & engineering laptop. 25 nos of field bus devices over profibus communication protocol are covered.

2014
Attock Refinery Ltd. EPC: Hyundai Engineering Company, Korea

Isomerization Project, Desulfurization Plant and Naphtha to Gasoline Process.

 

Electrical Installation, Testing, Pre-Commissioning Works:

Electrical Sub Station Equipment, UPS & DC System, Power & Control Cable, Power & Lighting, LV/ MV Distribution Boards, Transformers, Cable Trays & Accessories, Earthing & Lightning Material, Fire & Gas Detection System, Fire Alarm System, Termination & Splicing, Electrical Bulks.

 

Instruments works includes Installation, Grounding, Testing,Pre-Commissioning of following :

Level Gauges, , Level Transmitters

Temperature Transmitters , Temperature Element, Temperature Gauge

H2S Analyzer, Thermowell, SO2 Analyzer, Oxygen Analyzer,  Density Analyzer, Hydrogen Analyzer, Chromatograph Analyzer, O2 Analyzer, Moisture Analyzer, Gas Detectors. Alarm

Pressure Gauge, Diff. Pressure Gauge , Pressure Transmitters, Diff. Pressure Transmitters

Control Valves, Self-Regulating Valves, ON / OFF Valves , Air Operated Valves, Pressure Relief Valves, Deluge Valves

Flow Indicator, Orifice Plates

 

Process Control Automation Installation:
DCS, PLCs, Communication Systems cabinets and communication network

2016
Procter & Gamble, Port Qasim Plant Phase II Karachi

Installation of LV Panels, VFDs, Instruments, Power & Control cables and supply & installation of Cable tray, Conduit and Earthing systems associated Cable raceways.

Gulf Chemicals & Industrial Oil Company – Saudi Arabia

Design & Engineering, FDS Pkg, Hardware Design, PLC/HMI Application Engineering & Development, FAT, SAT, Commissioning of Honeywell HC900 based PLC.

2013
Basic Chemical Industries, Saudi Arabia

Instrumentation at Ferric Chloride Plant, Design, Engineering, Assistance for Procurement, Project Documentation, Installation & Testing. Design & Engineering , Panel Design, Software Application, FAT and Commissioning of Honeywell PLC HC900 Control System.

2013
Punjab Beverages Faisalabad

On-Going Engineering services for Pepsi Bottling Plant
since 2011.

On-Going since 2011
Pakistan Tobacco Co. Ltd. Jehlum & Akora Khattak

On- going Engineering Services for Electrical, Control and Instrumentation systems for Jehlum & Akora Khattak, Factories since 1990.

On-Going since 1990
SAUDI ARAMCO

Testing, Pre-Commissioning, Commissioning & Documentation of 2 X 25 KVA UPS Systems of Electronic Industrial including Load Testing of Battery Banks at Ras ul Khair, Gas Filter Station.

2013
Ibrahim Fibres Limited. (400 TPD Polyester Plant & 4 X 7.5 MW Power Plant).

Construction, Testing & Commissioning Assistance of complete plant Electrical, Instrumentation & Control System consisting of Siemens Transformers, Schneider MV & LV Switch Gear, Motor Controls, Grounding, Lightning Protection, Emerson DCS, Endress Hauser & Foxboro Eckardt Field Instruments.

2013
Tri-Pack Films Limited. (Biaxially Oriented Polyproplene (BOPP) Manufacturing Plant).

Detailed Engineering, Procurement Assistance, Construction, Testing and Commissioning Assistance for complete Electrical, Instrumentation & Control Systems. Equipment included Siemens Simatic DCS, Vacon VFDs
and Endress Hauser instruments.

2013
ICI Soda Ash Limited. (2 X 40 TPH Coal Fired Boilers + 1 x 3 MW Steam Turbine(s))

Construction, Testing & Commissioning Assistance for complete E&I works consisting of Schneider Switch Gear & MCCs, XINHUA TISNET DCS and ABB Field Instruments.

2013
MOL Oil & Gas B.V. (Gas Field Well Head & 22 Processing Facility)

Installation of 22 x 130 W, BP (China) Solar power system Honeywell Well-Head & Christmas Tree Instruments
Anti-Intrusion System,
Grounding & Lightning
Protection, Fibre Optic Transmission and Communication
System.
Internal & External Lighting
Cable Trays, Conduits & accessories
Testing and Commissioning

2012
Oil & Gas Development Corporation (Sulphur Recovery Unit & Handling Facility)

Complete E&I Works, Installation, Testing & Commissioning of 2 X 250 KVA MV Schneider Soft Starters, Honeywell PLC, Honeywell Field Instruments, Grounding, and Lightning Protection, Internal & External Illumination.

2012
Maple Leaf Cement Factory (Electrical Design and Installation work for WHRB Project)

Design Works:
Cableway designing (Tray / Conduit / Trench / Underground). cable design MV, LV & Control (Size & Length of the cables must be determined as per current requirements).
Estimation of electrical construction material.
Engineering & designing of interconnection to the main substation.
Plant lighting design including turbine building/ CCR, Heat Exchangers, Cooling Towers, Water Treatment & Roads. Grounding System

Electrical Installation Works:
Installation of Field Equipment
Installation of Cable Trays and Conduits.
Laying and Termination of Power, Control and Instrument Cables.
Installation of Sub-Station Equipment.
Installation of UPS & Battery System.

DALDA Foods (Pvt) Ltd. Karachi

E & I Dismantling Relocation and Erection of continuous refining Plant

2011
Oil & Gas Development Corporation (UCH II Gas Field)

Annual Turnaround Maintenance. Overhaul of Motors,
Motor Control Centres, Calibration of Field Instruments and Loop Checking, Stroking of Control Valves, Bench Testing of Safety Relief Valves, Resistance Test of all Power & Control Cables.

2011 2010 2008
National Power (HUBCO) (225 MW Power Plant. 1) 8 X 25 MW HFO Engines. 2) 1 X 25 MW Steam Turbine. 3) Waste Heat Recovery)

Design & Installation of Internal & External Illumination. Installation of Engine & WHRU, Control Panels, Control Room Equipment, Field Instruments, Grounding, Design & Installation of Lightning Protection System, Installation & Testing of 220 KV Grid Station.

2010
Rafhan Maize Mehran Plant

1. Detail Engineering, Installation, Testing & Commissioning of 0.25HP to 250 HP Motors, HT and LT, panels, PLC Power Panels and Control Panels. PVC LV Cables and Earthing for Electrical.

2. Detail Engineering, Installation, Testing & Commissioning of Electro Pneumatic Control Valves, Magnetic Flow Meter Flanged and GAS Manual Valves.

2010
Naudero Power Plant (51 MW HFO based Power Plant).

Complete E&I Works including MV & LV Distribution, Motor Controls, Illumination, Grounding, Control Room Equipment and Field Instruments. Plant supplied by ORIENT ENERGY (USA)

2010
Atlas Power Limited (225 MW Power Plant)

Plant supplied by MAN Diesel, Germany. Design & Installation of Internal & External Illumination. Installation of Engine & WHRU, Control Panels, Control Room Equipment, Field Instruments, Grounding, Design & Installation of Lightning Protection System, Installation & Testing of 220 KV Grid Station.

2009
Nishat Power Limited (225 MW Power Plant).

Plant supplied by Wartsila, Finland. Design & Installation of Internal & External Illumination. Installation of Engine & WHRU, Control Panels, Control Room Equipment, Field Instruments, Grounding, Design & Installation of Lightning Protection System, Installation & Testing of 220 KV Grid Station.

2009
ICI Soda Ash Limited (65,000 TPA Sodium Carbonate Plant).

Complete E&I Works, Control Equipment includes ABB DCS and Rosemount Field Instruments. Other works executed were MV & LV distribution, Motor Controls, Internal & External Lighting, Grounding, Fire Alarms and Communication System.

2009
Asamco, Al-Khobar KSA.

Sub-Contract from ASAMCO for executing Electrical Works for Load shedding & Ice Landing Power Management Projects at ARAMCO’s Ras Tanura, Uthmaniyah and Abqaiq locations. Work was performed in existing Switch rooms and included dismantling of existing Equipment, Installation and Inter-Connection of New Equipment and Tie-ins.

2008
Packages Limited (Paper & Board Manufacturing, Packaging & Printing, 30 MW Steam Turbine, Boiler, Waste Heat Recovery and 132 KV, 26MVA Grid Station).

Detailed Engineering for complete E&I Works, Preparation of Instrument Data Sheets, Loop Diagrams, Termination Drawings, Specifications for DCS & PLCs, Cable Schedules & Routers, MV & LV Distribution, Motor Control Centres, Earthing & Grounding. Assistance in Procurement: Preparation of RFQs, Bid Evaluation, Vendor Selection, FAT and SAT.

2008
ICI Polyester Plant (20 MW Co-Gen Power Plant)

Complete E&I Works, Installation, Testing & Assistance in Commissioning of HFO based Engines, Waste Heat Recovery and 3 MW Steam Turbine. Equipment included GE Fanuc DCS, Toshiba Electric Synchronizing Equipment, Siemens MV/LV Switchgear and Rosemount Field Instrumentation.

2008
D.G Cement Ltd (7000 TPD Cement Plant).

Installation, Testing & Assistance in Commissioning of ABB DCS, Siemens PLCs, Honeywell Field Instruments, Siemens Switchgear, Internal & External Lighting, Grounding & Earthing.

2007
Alderley Controls, UK (Well-Head Instrument Control Shelters (4 Nos).

Fabrication and Assembly of Well-Head Control Instruments Shelter including Installation of Instruments, Control Panels, Tubing & Cabling. Erection of Shelters at Site and Field Commissioning of Instruments.

2006
Pepsi International, Hattar.

1. Engineering & Design of Power, Electrical & Control Systems of Concentrate and Caramel Plants.
2. Supply of Motor Control Centers, Internal/ External Lights
3. Installation & Commissioning of Electrical & Instrumentation Systems.

2006
Ranhill Berhad Sdn. Bhd, Malaysia (LPG/NGL Processing Facility) PPL Adhi Phase II

Complete E&I Works including Waukesha Diesel Generators, Emerson DCS, Honeywell Field Instruments, Siemens MV, LV and Motor Controls, Lightning Protection, Cathodic Protection, Internal & External Lighting, Grounding & Earthing.

2005
Walls Ice Cream (Unilever), Lahore

Installation of Soft Starters (350KW) for Air Compressors, Electrical works for Cold Storage.

Supply & Installation of Freezer Vans Distribution Board, Supply Installation & Commissioning of 2X350 KVA Diesel Generators sets Synchronizing

2002 - 2000 - 1997 - 1996
Millac Foods Limited Lahore

1.Engineering & Design of complete plant electrical & instrumentation system including MV/LV distributor PLC controls, field instruments , Power & control cables, Internal/External Lighting, grounding & Earthing.

2. Installation & Commissioning of Power, Electrical & Control systems

2001
Omega – End User : Ministry of Hajj & Religious Affairs

Flowtronix was awarded E&I construction and assistance in commissioning work by Omega Engineering, Riyadh.
Equipment installed and tested were 2X10 MVA transformer, Motor Control Centres, Emerson DCS system, Honeywell PLCs, Lighting Protection Earthing & Grounding, Field Instruments, Power Control& Signal Cables etc.

1999
Nestle Milk Pack Ltd Lahore

Complete Electrical work for powder drying plant including construction & assistance in commissioning.
Equipment Installed: 4MVA Transformer, MV distributor, LV distributor, Master Control Centers, PLC and field instruments. MV/LV/control cables, Internal/External Lights, grounding & Earthing.

1999

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